太阳成tyc7111cc(中国集团)有限公司-企业百科

Low voltage industry new factory planning project - Liangxin electric

Date:2021-04-15 16:46:40
1
Company profile

Shanghai Liangxin Electric Appliance Co., Ltd. is one of the companies in the high-end market of domestic low-voltage electrical appliance industry, and is listed on Shenzhen Stock Exchange. The company drives the R & D process based on customer demand, carries out continuous technological innovation around improving customer value, and provides customers with safe, reliable, environment-friendly and energy-saving low-voltage electrical components.


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2
Coaching programs

New factory planning project of low voltage electrical industry


3
Project content


The main body of this low-voltage industry new factory planning project is the new factory of Shanghai Liangxin electric in Haiyan, covering an area of 206 mu. The planning scope includes 1, 2, 3, 4 workshops and automatic stereoscopic warehouse. The main production workshops include 18 production workshops including mold, injection molding, stamping, machining, electroplating, welding, electronics, finished product assembly (plastic shell, frame, intelligent electrician, brand cabinet, new energy vehicles, terminal 1, 2, 3 workshops), etc. The implementation of the project mainly includes: top-level planning of intelligent factory, intelligent scheduling (MTS / MTO strategy), layout and logistics planning (layout planning, line design, logistics design), intelligent park design, auxiliary facilities design, logistics simulation (including three-dimensional library project), 3D simulation, 3D modeling and digital twin.


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Overall layout plan




5
Achievement project


Intelligent chemical plant: with the goal of creating 10 billion output value of intelligent low-voltage electrical appliances and the whole industrial chain, the construction of intelligent chemical plant in Haiyan base is constructed from four directions: Park Planning and infrastructure construction, intelligent park construction, digital twin operation and multi visit route construction.

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Intelligent production: improve the level of automation equipment, develop digital chemical plant information system with MES as the core, establish lean production system, integrate simulation technology, and realize intelligent production process.

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Intelligent logistics: Plan Intelligent warehousing and logistics distribution system, build automatic three-dimensional warehouse, and establish an intelligent logistics system of sea salt three-dimensional warehouse with integrated picking and matching, automatic handling, accurate distribution, transparent information, intelligent control and fine management.


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Intelligent supply chain: strengthen the construction of information system, build production and operation mechanisms to support supplier collaboration, quality inspection forward, supply chain transparent management, order tracking and feedback, and gradually realize the whole process pull production mode by taking the demand of finished products as the pull, so as to effectively meet the needs of MTO / MTS mixed production organization mode of Haiyan base.

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The new factory planning project of Xin electric appliance (Haiyan) lasted for four months. The Seiko intelligent team fully combined with the lean concept, broke the traditional production mode, and through the schemes of productization, lean and automation, aimed at creating 10 billion output value of intelligent low-voltage electrical appliances and the whole industrial chain, started from the four aspects of park planning and infrastructure, smart park construction, digital twin operation and multi type tour route construction Starting from three directions, the construction of intelligent chemical plant in sea salt base will be constructed.


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Estimated benefit of the project:

1. Production efficiency increased by 30%;

2. The number of work in process in workshop decreased by 50%;

3. The carrying distance is reduced by 50%;

4. The utilization rate of the site increased by 40%;

5. The 5S and visual management level of production site was significantly improved.


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